Fruit Juice / Paste Production Line

Fruit Juice / Paste Processing Plant is the star product of YGT Machinery. We serve worldwide fruit processing factories better and improving food processing technology by manufacturing a wide range of fruit processing lines. We provide fully domestic machines and production lines, designed with the most advanced technology.

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Peach Processing

YGT can customized yellow peach canned production line, the equipment is made of stainless steel 304 material to meet food sanitary standard, with less fruit damage, convenient cleaning and continuous production function.

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Tomato & Mango Processing

The mango process Line is mainly composed of the washer, Sort conveyor, Elevator, Crusher and Preheater / De-stoner, Pulping & Refiner, Buffer tank & pump, Evaporation, Holding tank, Sterilizer,Aseptic filler, and other processes.

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Pineapple Processing

The pineapple processing line can produce clear juice, cloudy juice, concentrated juice, canned pineapple, and jam.

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Coconut Processing

YGT Technology offer turnkey project for coconut process, could produce out multiple product: coconut water, desiccated coconut, coconut milk, coconut powder, coconut oil etc.

Peach Processing Line

The automatic line of peach processing with low labor intensity, high production efficiency, water saving etc. characteristics

The main equipment of the yellow peach canned production line is: washing—pitting—peeling—pre-cooking— bottle filling—capping—sterilization— labeling— packing and conveyor line.

YGT can customized yellow peach canned production line, the equipment is made of stainless steel 304 material to meet food sanitary standard, with less fruit damage, convenient cleaning and continuous production function.

Name Data Photo
Immersion washer and bubble air machine.

Model: YGT-CXJ-1

Capacity 1000kgs/h

Power: 4.75kw

Structure:  water tank for immerse+elevator

elevator for conveying +recycle water system +air blower for bubble

Size: 4500*900*1800mm

Material: SUS304

Size selection machine.

Capacity 1000kgs/h

Function: to classify peach via different roll gap, and get collect by bottom collect bin

Power: 2.2kw

Structure:  frame+roller+driven chain+hopper

Size: 5000*900*1500mm

Material: SUS304

Halves slice machine and destoner machine

Function: by pitting head to cut peach into half and remove the inside seed off, full automatically

Capacity: 200-280pcs/min

Suitable diameter: 50-80mm

cutting head: 7pcs

Power: 1.87kw

Size: 6315x1415x1550mm

Weight: 2150kgs

Halves overturn machine

Capacity: 1000kgs/h

Size: 2500×900×1000mm

Power: 0.75kw

Function: to turn over the half peach by elevator which prepare for peeling

Caustic soda sprays machine

Capacity 1000kgs/h

Power: 1.1kw motor+ 1.5kw pump

Size: 45000 x 1100x1500mm

Belt: mesh belt diameter 1.5

Function: by spray soda to the peach while conveyor, which help to remove the skin

Halves peeling machine

Drum: 2800x800x1600mm

Power: 1.1kw

Material: SUS304

Function: while half peach rotation inside the drum, by brush friction to remove the surface skin

Structure: with 4set spray pipe under high pressure, with water tank +pump

Washing halves machine

Capacity 1000kgs/h

Power: 4.75kw

Structure:  water tank +elevator

elevator for conveying +recycle water system +air blower for bubble

Size: 4500*900*1500mm

Material: SUS304

Can washing machine

Washing capacity:  2000-3000can/h

Can diameter: 40-120mm

Power: 0.75kw

Size: 2380x600x900mm

Principle: using magnet adsorption can, make cans along the circular conveyor turn 180 °, while can mouth down, get washing by pure water under the pump pressure, and then along the conveyor into the next filling process

Filler syrup hot to 90°C

Capacity:  2000-3000can/h

Can diameter: 40-120mm

Power: 1.1kw

Size: 2000x1500x1800mm

Principle: to fill the syrup into cantin, rotation structure which save the space.

Can seamer or twist off capper machine.

Filling head:4
Capacity:100—200can/min

 

Highe:39—133mm
Diameter:Φ52.5—Φ105mm
Vacuum via steam injection:-0.025—0.05Mpa
Power:3Kw (speed adjustable)
Size:1600x2400x2000mm
Weight:2.5T

Post-Pasteurization

Functions: to pasteurization the filled can to prolong the shelf time.

Size: 24000x2000x1800mm

Power: 7.5kw (water pump+reducer)

Structure: with two section, first to heat the can to 95c by 30minutes in water bath, then cool the can to room temperature for package

Dry machine

High pressure, to blow larger particles drops

Prepare for packing.

Size: 2500x550x1600mm

Power: 6kw air blower

Labeling paper cool glue machine.

Capacity: 60-80b/min, with speed adjust

Conveyor length:1.7

Label accuracy: ±1mm

Label length:30-110mm

Label width:20-60mm

Bottle diamter:20-50mm

Power:220V 1PH 50HZ~60HZ Power:1.5KW Machine size:2400×1300×1200mm

Conveyor

40m design as per site layout

Plastic engineer chain to transfer the can for online operation and save labour work.

Peach Washing Machine

Peach Feading

Peach Pitting

Half Peach Washing

Skin Brush Machine

Feeding

Sorting and Filling

Can Filling

Pasteruzation 

Can pasteurization

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Tomato & Mango Processing Plant

Introduction

The Tomato & Mango process Line is mainly composed of the washer, Sort conveyor, Elevator, Crusher and Preheater / De-stoner, Pulping & Refiner, Buffer tank & pump, Evaporation, Holding tank, Sterilizer,Aseptic filler, and other processes. The mango process Line is mainly used in tomatoes, mangoes, guava, and other products.

Feature and Advantage

Main Features: The Tomato & Mango process Line

  • Production characteristics of fruit juice jam.
  • The main structure of the device is made of high-quality food-grade 304 stainless steel.
  • The specifications of the equipment can be selected according to the actual needs of customers.
  • The quality of the end product is good, the quality of the finished product is good, and the color is delicious.
  • High production efficiency, flexible production, and can customize the production line plan according to the actual needs of customers.

Production Process

Production Flow

Process flow of Tomato or Mango process line

Concentrated Tomato or Mango puree: Fresh Tomato or mango after washing, sorting, destoning and peeling, pulping filtering, evaporating, sterilizing then filled into 220kg aseptic bags in drums. The end product of concentrated mango juice technical parameter is Brix 28-30%or 30-32%, PH value is 3.0-4.0.

Non-concentrated Tomato or Mango puree: Fresh Tomato or mango after washing, sorting, destoning and peeling, pulping filtering, homogenizing, vacuum degassing, sterilizing then filled into 220kg aseptic bags in drums.The end products of non-concentrated mango puree technical parameter is that Brix value is 14- 22%,Total acidity: 0.3-1.1%,PH:3.2-4.0,Pulp content:≥40%.

Blended Tomato or Mango juice: Concentrated tomato or mango puree/juice is as raw materials, after blending with water and sugar and other additives, homogenizing and degassing, sterilizing, the end mango juice is filled into PET/glass bottles, small tin cans, tetra pack.

NFC Tomato or MMango juice: Fresh Tomato or mango after washing, sorting, destoning and peeling, pulping filtering, decanter centrifuge, disk separating, homogenizing, degassing, sterilizing then filled into small bottles, the iller is usually for the aseptic filling.

Concentrated Tomato or Mango puree:

Specification

Application

This process Line is mainly used in tomatoes, mangoes, guava, and other products.

FAQ

 

Washing & Elevator

 

Sorting Conveyor

 

De-Stoner

 

Pulping

 

Preheating

 

Evaporation

 

Sterilizer

 

Aseptic Filling

 

Aseptic Bag

 

Full Setup

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Pineapple Processing Plant

Introduction

The pineapple processing line can produce clear juice, cloudy juice, concentrated juice, canned pineapple, and jam. The production line is mainly composed of a fruit bubbling washing machine, elevator, fruit sorting machine, brush washing machine, pineapple cutting and peeling machine, hammer pineapple crusher, belt press juice extraction, disk separator,ultra-filtration (for clear pineapple juice processing), concentration equipment, sterilization machine and filling machine. The pineapple processing line is combined with a high degree of automation, top configuration, a scientific reasonable technological flowchart, and food-grade hygiene standards.

Feature and Advantage

Feature and Advantage for pineapple processing line.

Production characteristics of fruit juice jam :

  • The main structure of the device is made of high-quality food-grade 304 stainless steel.
  • The specifications of the equipment can be selected according to the actual needs of customers.
  • The quality of the end product is good, the quality of the finished product is good, and the color is delicious.
  • High production efficiency, flexible production, and can customize the production line plan according to the actual needs of customers.

Production Process

Concentrated pineapple juice (CPJ) and not from concentrated(NFC) pineapple juiceFresh pineapple uses an air bubble washing machine to wash dirty matters, then sort out the bad and rotten fruits through a roller conveyor, then we will get clean and high-quality fresh pineapples. After that we use pineapple peeling and core removing combiner to remove the peel and core, then after fruit crusher, belt press juicer, disk separator, then we will get the fresh clear pineapple juice. Then you can choose if you need to concentrate juice or not. If your end products are selling to dealers and juice factories, then you can use an evaporator to concentrate juice and after sterilizing then filled into aseptic bags in bulk; if your clients are selling to supermarkets, then after you get the fresh pineapple juice, you just need to sterilize then fill into small packages like bottles or Tetra Pak cartons.

Reconstituted pineapple juiceUse concentrated pineapple juice or pineapple juice powder as raw materials, then blended with water, sugar, and some other ingredients, after homogenizing, degassing, and sterilizing, the juice will be filled into small bottles.

Canned pineappleFor canned pineapple, the pineapple is first cleaned with a bubbling cleaning machine, then the pineapple is processed by a core-removing and peeling device. Then use the conveyor platform to manually slice or dice the pineapple. After the pineapple is processed, it needs to be exhausted, then filled, and then sterilized. After the sterilization is completed, it must be dried.

Process flow chart of pineapple juice concentrate and canned pineapple

Specification

Application

Used in the production of pineapple juice, pineapple jam, canned pineapple, and other products.

FAQ

 

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Coconut Processing Plant

YGT Technology offer turnkey project for coconut process, could produce out multiple product: coconut water, desiccated coconut, coconut milk, coconut powder, coconut oil etc.

The system contains below equipment:

– Coconut washing machine

applicable to wash coconut after paring, by high pressure water pump and air blower to guarantee the clean, also with elevator to connect with next equipment convenient. It could design with coiled tube for heating (take blanching function).

– Coconut Crusher/Grinder machine

applicable to grind coconut meat into 2-3mm even particle. which could work for desiccated coconut drying, and prepare for extracting meat to milk.

– Coconut Squeezing machine

applicable to extract coconut meat into milk under screw/belt structure, highly improve the press yield, easy for operation and maintenance.

– Milk Standardization System

With blending tank, filter, pump etc., to control protein content & fat content for pure coconut milk, also could prepare for spray drying.

– Centrifugal filter

To separate the fat from milk, high rotation speed, low temperature to get high quality oil. With plate, disc, tubular, frame etc. structure for different stage application

– Sterilizer (Pasteurization/UHT)

To heat coconut milk by advance technology, kill the bacterial, keep the nutrition and prolong the milk shelf time.

– Spray Dryer

To apply milk powder, whey, coffee powder, coffee mates, non-dairy creamer, proteins, beverage etc. heat sensitive products.

Packing:

Coconut Water: by 250ml-1L Tetra Pak/ Cantin/ Glass bottle

Desiccated coconut: for 25kgs by bag filling

Coconut Powder: for 25kgs by bag filling

Coconut milk: 20/220L by aseptic bag in drum, 250/400ml CANTIN

VCO (coconut oil):  by 200L drum, 200ml-1L glass bottle

Coconut Preprocessing

Coconut Meat Juice Extractor

Coconut Milk Plant

Coconut Water Site

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Get in Touch

YGT is an innovative, learning, and technical international trading company. With enhanced creativity, YGT has tackled many technical problems. Built close cooperation between many food machinery manufacturers as well as outstanding packing and consumable material companies.

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YGT is a professional scientific and innovative food machinery supplier from China. It is operated by a group of expert engineers and an international sales team in the juice and dairy processing industry.

Contact Us

RM 110, BUILDING 2, NO.1255, SHANGYIN ROAD,HUAQIAO TOWN,KUNSHAN.

Tel: +86 189 62654847

Office Number
Tel: +86 512 57774639

Fax: +86 21 51685839